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DVD Replication and Printing Services - Storm media

DVD REPLICATION is the complete DVD disc manufacturing process whereby a DVD5 or DVD9 disc is moulded and the content is then stamped into the disc during the manufacturing process, once the disc have been moulded, they are then sent to the print department for printing.

The DVD manufacturing process can only begin once a glass master or DVD stamper is made, The glass master is the first process of dvd replication and is created using your original master disc that is supplied to us when the order is placed. Once the glass master is ready for production (This can take a couple of days) it is prepared and fitted into a specialised injection moulding disc replication machine which injects polycarbonate into a die and the disc is pressed out using the stamper that was created, this process creates microscopic ‘pits’ and ‘lands’ (the basic code for the information contained on your disc) of the discs final content. The disc then goes through a process whereby it is balanced, metalised with an aluminium based reflective surface before the second layer of polycarbonate is applied. Once the blank unprinted DVD discs are moulded, they are then sent to the print department for a glossy high quality UV print finish of your supplied artwork .

Storm media print our replicated DVDs using a five colour silk screen printer, an offset lithographic process or our more popular option which is a digital UV print, thus resulting in a very high quality, retail ready disc.

Storm media make sure to use only 100% pure polycarbonate for the production of our replicated DVD DISCs, as a result we are able to offer you the best possible quality at an affordable price.

Ideal for DVD movies or Data DVDs but namely for or a product that is being distributed to retail stores.

Minimum Quantity: 500 Discs, due to the setup costs associated with production of a glass master, this process is only cost effective on 500 units or more. The higher the quantity, the cheaper the price becomes
Lead time: 8-10 working days, depending on the quantities.
Artwork requirements: The artwork needs to be provided as a print ready file in PDF format, CMYK at 300 dpi

How does one proceed? You can start by requesting a quotation by clicking on the Quick Quote button at the top right of each page, or by placing an order below. Once you are satisfied with the quotation or you have processed the quotation, payment of the deposit needs to be arranged vie EFT or Cash at our office. Once we have received the deposit, your order will then be processed internally and a sales representative will send you an email requesting the artwork and master disc for the job.

DVD Replication

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